At EPACK Prefab, we take pride in pushing the boundaries in construction through speed, innovation, and quality. Recently, we took on a challenge that redefined the possibilities of rapid construction: building a factory with an area of 115,100 sf within 150 hours. This proves just how effectively and efficiently modern prefabricated construction can be done.
Setting a New Benchmark in Fast-Track Construction
Time is money, particularly in industrial construction. Grasping the critical need for speed without compromising quality, this was an opportunity to prove what could be achieved when the latest in PEB technology was coupled with careful planning and precise execution.
Our latest project was a huge factory structure that had to be completed in a record 150 hours. It is spread out over an area of 115,100 square feet, really demonstrating the unmatched speed and efficiency of EPACK’s modular construction techniques.
The Numbers Behind the Achievement
To better understand the scope of this achievement, let’s look at some of the impressive statistics:
- Total Structure Tonnage: 496 MT, rounded up to 500 MT
- Total Tonnage (including Sheet): 615 MT
- Project Completion Time: 150 hours
- Total Area Coverage: 115,100 square feet (approximately 14,100 m²)
- Budget: ₹1.9 crore
This accomplishment was about speed and demonstrating the power of advanced prefabrication techniques, showcasing our expertise in delivering high-quality industrial structures under demanding timelines.
Breaking Down the Build Timeline
To highlight our construction process and maintain transparency, we carefully tracked the project’s hour-by-hour progress:
- Frame Erection: Completed within the first 20 hours, demonstrating the speed and precision of our modular frame assembly.
- Structural Build Completion: Achieved by the 48th hour, laying a solid foundation for subsequent steps.
- Roof Installation: Finished by the 90th hour, ensuring a weatherproof structure in record time.
- Cladding and Final Touches: Completed by the 120th hour, the core structural elements were wrapped up.
- Final Completion and Quality Checks: Achieved by the 150th hour, meeting all safety and quality standards.
Each phase was meticulously planned and executed, illustrating the benefits of modular construction and EPACK’s streamlined project management.
Why Choose EPACK for Your Industrial Building Needs?
Our success in the 150-Hour Factory Build Challenge was made possible through a combination of factors that set EPACK apart from conventional construction practices. Here’s why EPACK is the right choice for your industrial building needs:
1. Proven Track Record of Fast and Reliable Delivery
At EPACK, we specialize in time-sensitive projects without compromising on quality. This challenge highlighted our ability to deliver large-scale industrial projects swiftly, enabling clients to operationalize their facilities faster.
2. Advanced Prefabrication Technology
EPACK employs state-of-the-art PEB technology, leveraging precision engineering, modular construction, and innovative materials to ensure projects are completed on time and within budget. Our ability to assemble robust structures rapidly is due to our advanced manufacturing processes and top-quality components.
3. Unmatched Cost Efficiency
While traditional construction can be slow and costly, EPACK’s prefabrication model minimizes waste, reduces on-site labor costs, and cuts down project timelines significantly. This efficient approach enables our clients to maximize their investment while getting a high-quality structure that meets all safety and durability standards.
4. Commitment to Quality and Safety
EPACK takes pride in adhering to stringent safety and quality guidelines. Every project we undertake undergoes rigorous checks to ensure it meets all industrial safety standards. Our 150-hour challenge was no exception—each phase was monitored for quality, ensuring that the final build is as durable as it is impressive.
5. Flexibility and Customization
No two projects are the same, and at EPACK, we understand the importance of customization. From design to materials, we tailor our solutions to meet the specific needs of each client, providing options that enhance the functionality and aesthetics of the final structure.
Beyond the Challenge: A New Era of Prefabricated Construction
The 150-Hour Factory Build Challenge was not quite a world record but an insight into the future of construction. This project underlines modular construction’s capacity to meet the industrial sector’s greater demands. With such projects, we try to set new construction norms and raise the bar for higher standards in the industry.
EPACK Prefab is committed to innovation and change through pioneering prefabrication with expertise unparalleled by others, backed by advanced technology. In our pursuit of relentless efficiency, sustainability, and quality, we continue with our expansion into a diverse realm of industries with customized construction solutions.
Partner with EPACK for Your Next Project
If you’re looking to partner with a company that prioritizes speed, efficiency, and quality, look no further than EPACK Prefab. Our 150-hour challenge is proof of our capability to deliver complex projects under tight timelines without compromising on excellence.
For more information or to discuss your project needs, contact us at +91 8130 444 466 or email us at enquiry@epack.in. Let’s build a structure that stands as a benchmark in your industry!
